Technical Specifications

1. Customizable Tool Geometry

Tailor cutting tool parameters including:

· Edge angles

· Diamond width

· Tip radius

· Precision grades

· Shank specifications/ materials

· Dual-edge functionality (bottom & side cutting edges)

· 180° cutting arc configuration

(Custom orders require prior consultation with our technical team)

2. Mirror-Finish Machining

Achieves surface roughness down to Ra0.1 through:

· Optimized side-edge utilization for glossy base finishes

· Ultra-sharp cutting edges with micron-level precision

· Super high quality monocrystalline diamond material with vibration-resistant design

· Enhanced machining stability minimizing surface scratches

· Dramatically reduced scrap rates

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Key Advantages:

1. High-Efficiency Machining

2. Premium Material Selection

3. Extended Tool Lifespan

4. Customization Support

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Advantages:

MCD monocrystalline diamond cutting tools represent a revolutionary advancement in precision machining, outperforming conventional tool materials through these critical advantages:

·Ultimate Hardness - Vickers hardness exceeding 10,000 HV, surpassing cemented carbide (~2,000 HV) and cubic boron nitride CBN (~4,500 HV), enabling efficient machining of ultra-hard materials.

·Thermal Mastery - Thermal conductivity of 2,000 W/m·K (5× higher than copper) combined with ultra-low CTE (0.8×10⁻⁶/K) eliminates thermal deformation during machining.

·Atomic-Level Edge - Continuous single-crystal cutting edge achieves surface roughness down to Ra0.006μm (1/10 of PCD tools), enabling nanoscale mirror finishing.

·Wear Resistance - 200× greater abrasion resistance than cemented carbide, with over 800 service hours in continuous CFRP machining.

·Chemical Inertness - Non-catalytic bonding with non-ferrous metals eliminates material adhesion in aluminum/copper processing.

·Cost Efficiency - Supports 5+ regrinding cycles, reducing per-operation cost by 62% compared to CBN tools.

Unlike polycrystalline diamond (PCD), MCD's single-crystal structure eliminates grain boundary defects, tripling tool life in tungsten carbide (HRC92) machining with zero micro-chipping. For aerospace carbon fiber composites, it delivers Ra<0.02μm surface quality - two precision grades superior to conventional tools.

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Monocrystalline Diamond Inserts– Ultimate Rigidity!

Featuring exceptional hardness and thermal stability with broad material compatibility. Engineered for high-efficiency machine and reusable through precision regrinding. Key characteristics include:

·Ultra-high wear resistance

·Superior thermal conductivity

·Low thermal expansion coefficient

·Outstanding impact resistance

·Razor-sharp cutting edges achieving surface roughness of Ra0.01-0.006μm for ultra-precisionmachining

Crafted from premium-grade monocrystalline diamond, these inserts deliver unmatched hardness and wear resistance. Engineered with proprietary technology to ensure smooth cutting performance and deformation resistance.

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Tungsten Steel Toolholders– Engineered for Durability!

Precision-ground tool shanks with smooth surfaces and optimized chamfering ensure:

· Enhanced vibration damping

· Secure clamping with anti-slip performance

· Superior rigidity from high-grade tungsten steel

· Extended operational lifespan

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Versatile Applications– Unmatched Adaptability!

Processable Materials:

Aluminum| Aluminum Alloys| Copper Alloys| Synthetic Fibers| Carbon Fiber| Glass| Plastics|Wood| Composites

Industry Applications:

Ideal for machining automotive components, ferrous metals, steel alloys, cemented carbides, non-metallic materials, and ceramics. Essential for precision part manufacturing in aviation, automotive, machinery, electronics, instrumentation, and medical industries.

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.