Multi-Radius Contour End Mill | PCD/MCD/CVD

1. R&D Objective
Traditional manufacturing of complex multi-arc transition contours relies on ball-nose end mills for surface machining, resulting in:

Time-consuming processes (3-5x longer cycle times)

Persistent tool marks requiring extensive post-processing

Material waste exceeding 15%

Poor surface integrity (Ra0.4-0.8μm)

2. Features & Advantages

Form-Relieved Contour Geometry:

Seamless multi-arc transitions with ±0.05mm contour accuracy

Hybrid process: PCD roughing + MCD/CVD finishing

Performance Metrics:

10x productivity increase vs conventional methods

Achieves Ra0.1μm mirror finishes without post-polishing

Material utilization rate ＞92%

Certified Precision:

DIN 3966 Class 1 contour tolerance

ISO 13399-compliant tool specifications

3. Machining Schematic

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.