Modular Chamfering Cutter | MCD/PCD/CVD

Material Advantages:

• MCD (Monocrystalline Diamond): Extreme hardness (>90 GPa) with nano-scale edge (Ra0.01μm) for ultra-precision chamfering
• PCD (Polycrystalline Diamond): Superior impact resistance, ideal for roughing composites and cemented carbides
• CVD (Chemical Vapor Deposition Diamond): Exceptional thermal stability (>1200°C) ensures consistency in high-temp environments

Key Features:

• Multi-Angle Integration: Single-tool 30°/45°/60° chamfering with ±0.02mm accuracy
• Modular Tool System: Blade change in <15 sec with patented quick-release mechanism
• Hybrid Processing: Simultaneous chamfering, deburring, and edge radiusing (Ra0.1μm→0.4μm controllable)
• Anti-Adhesion Coating: TiAlN coating reduces aluminum buildup by 90%

Applications:

• Turbine blade root chamfering (Ti-6Al-4V/Inconel 718)
• Medical implant edge radiusing (316L SS/CoCrMo)
• Automotive gear deburring (20MnCr5 case-hardened steel)

Certified Performance:

• 100x lifespan vs HSS tools (ISO 3685 validated)
• 75% cycle time reduction (3min→45sec per part, Tier 1 OEM data)

Shaper Diamond Technology Co., Ltd. was established in 2008 in Zhuzhou City, Hunan Province, China. Since its inception, the company has been dedicated to researching, developing, producing, and selling HPHT synthetic diamond and superhard material products. Over the years, Shaper Diamond has continuously invested in technology and equipment, enabling the company to achieve leading status in the industry.

Advantages:

1. Strong technical force: Shaper Diamond has a professional team composed of highly skilled technical experts. The company has also independently developed a number of patents related to HPHT synthetic diamond and superhard material production technology.
2. Advanced equipment: Shaper Diamond has invested heavily in advanced equipment and facilities to ensure high-quality production. The company's equipment includes high-pressure and high-temperature synthesis equipment, precision diamond sawing machines, and diamond polishing machines.
3. Strong product strength: Shaper Diamond's products have high wear resistance, high hardness, low friction coefficient, and other characteristics. The company's products are widely used in the fields of machinery, tooling, mining, and other industries.
4. Excellent reputation: Shaper Diamond has always adhered to the concept of quality first and integrity-based business. The company has won a good reputation from customers at home and abroad through its excellent product quality and excellent after-sales service.

The products cover sawing grade diamond, abrasive grade diamond, dressing and machining grade large single crystal diamond, and gemstone grade diamond.